IMPORTANT: PLEASE READ BEFORE PROCEEDING WITH FITTING

Space Pod Fitting Instructions                                           

• Check Fit Before Permanent Changes:
• Ensure the Space Pod fits properly before gluing, painting, or sanding. Return the pod in its original box for a full refund if unsatisfied. No refunds will be given if the pod is glued, painted, or wrapped.
• Preparation:
  • If painting, avoid low baking or heating the pod to prevent distortion.
  • When wrapping, be cautious not to overheat the GRP to prevent hard bubbles forming later.
  • Ideally, paint the pods after fitting.
• Surface Keying:
  • Key the surface of the van with wet and dry and the Space Pod with 120 grit sandpaper.
  • Sand down any high points on the Space Pod back surface.
  • Do not use etching primer paint on the Space Pod; use only sandpaper for keying where adhesive will be in contact.
• Adhesive Application:
  • Apply polyurethane adhesive to the van in a constant bead around the sides and top of the pod to prevent leaks.
  • Cut a “V” shape in the nozzle for a higher adhesive bead.
  • Use 1.5 tubes of Sikaflex 252 or similar adhesive per Space Pod.
• Bonding Process:
  • Bond the pod in place; use masking tape and wedges to help hold the position.
  • Place a ratchet strap or similiar around the van body and the Space Pod to apply light pressure.
  • Use foam blocks under the straps in specific places to push the Space Pod if necessary.
• Adhesive Cleanup:
  • Clean off any excess adhesive before it sets; tar and oil remover works well.
• Final Touch:
  • Once bonded, apply a bead of adhesive along the front edge of the pod to finish.
  • QR Link to video use your smart phone camera